Project footprint: about 3,780 ㎡. Daily sorting volume: 160,000 pcs (8 h). Jakarta, as a special economic zone of Indonesia, is the country's economic and cultural hub. As one of Southeast Asia's key transportation hubs, Jakarta sees the massive daily flow of receiving, delivering, and transferring parcels. Driven by the rapid growth of e-commerce and logistics, the parcel volumes show a continuous growth trend. In this case, the conventional manual sorting mode used by the customer in the sorting center of Jakarta can no longer meet the growing logistics demands. To address challenges such as high labor intensity, high costs, and high mis-sorting rates in manual sorting, the customer urgently needs an advanced automated logistics solution. The goal is to enhance sorting efficiency and accuracy, reduce operating costs, and meet the demands of the rapidly growing logistics market by using intelligent equipment and efficient system coordination.
Project footprint
Maximum processing capacity of the system
Daily sorting volume
The conventional sorting mode cannot keep up with the rapidly growing logistics demands, resulting in significant pressure on the logistics network and hindering business growth.
The increasing parcel volumes force the customer to invest more costs in labor and management, which significantly increases operating costs of the enterprise.
This project uses an innovative design combining conveyor lines with chutes, and further uses a single-layer double-area cross belt sorting system, to create an efficient logistics sorting solution. The system can achieve a theoretical sorting efficiency of 24,000 pph. Compared to conventional manual methods, the system significantly improves sorting efficiency while effectively reducing labor intensity and the number of personnel required, thereby reducing costs.
The solution includes various automated sorting equipment, including: 4 telescopic unloading systems, 1 single-layer double-area cross belt sorter (total length: 102 m), 12 small parcel infeed stations, and 128 small parcel sorting discharge points, ensuring an efficient transition from unloading to sorting in the entire process. In addition, the system is equipped with 2 intelligent barcode scan systems and 2 Position Detection Systems for rapid parcel information recognition and position detection, ensuring both sorting efficiency and accuracy while reducing mis-sorting rates. Efficient hardware coordination is supported by intelligent scheduling of software. By using WCS and SCADA systems, the solution provides comprehensive task management in the entire process, to enhance operational reliability of the system and offer the customer a lean project management experience.